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Working groups
Each fitter usually works with a mate under the direction of a foreman
or chargehand. He may also have an apprentice whom he helps and
gives the benefit of his experience.
Overhauls
Each year, in the turbine house, major overhauls are undertaken on
at least one of the generating sets, and minor overhauls on others. A
major overhaul may last several weeks. It involves a wide range of skills
from removing the heavy turbine housing to precision work in resetting
the turbine blade clearances, which must often be done to within an
accuracy of one thou. (1/1,000”). Besides work on the turbo-generator,
there is smaller plant to be overhauled. This includes such items as the
evaporators, extraction pumps, circulating-water pumps and the water-
treatment plant.
In the boiler house, after the boiler has been cleaned, the fitter sets to
work removing, reconditioning and refitting internal equipment, including
pressure parts and safety valves, to ensure that they comply with statutory
regulations. He strips and rebuilds the grates in certain stations and
overhauls coal pulverising mills in others ; he also inspects soot-blowers,
blowdown and drain pipelines, traversing chutes and coal chutes, and
overhauls forced and induced draught fans.
In addition, there are overhauls to be done on the coal-handling plant,
which includes conveyor belts and grab cranes; and on the locomotives
which some stations use for shunting coal wagons.
Maintenance and repairs
Overhauls are normally carried out in the summer when the domestic
demand for electricity has fallen off. Apart from these, fitters must
maintain the plant in good order throughout the year so that the station
is always capable of generating at full load when the need arises. This
calls for not only routine checks, but also a readiness to put right any
breakdown or fault as soon as it occurs. For example, some mechanical
defect on a crane may interrupt unloading of coal from a ship, and repairs
must be done quickly so that the ship can catch the outgoing tide.
Why the Mechanical Fitter matters
The mechanical fitter’s role is vital in a power station, whether he is
involved in planned maintenance and overhaul or in putting right defects
and failures. His skill, quickness on the job, imagination and ability to
cope with the unexpected are quickly recognised and appreciated and
have a direct bearing upon the efficiency of his station.
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